Controlador de E/S industrial 4G LTE de 8 canais | Gateway Modbus MQTT

Concebido para telemetria fora da rede, este nó de extremidade de E/S 4G LTE celular consolida 8 canais de sinais analógicos e digitais juntamente com dados de série RS485, proporcionando uma integração Modbus e MQTT robusta para gestão remota da infraestrutura .

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Função primária

Suporta a leitura de entradas digitais através do envio de comandos do protocolo Modbus TCP/RTU via RS485/4G para controlo de saídas digitais

Protocolo de comunicação ModBus

Suporte ModBus TCP ou ModBus RTU, pode ser selecionado manualmente

Controlado via RS485 e 4G

Luz indicadora de riqueza

Apresenta o estado da DI/DO, o estado da rede e o estado do fluxo de dados

Suporta controlo DI DO

Um par de dispositivos 8CH-IO-LTE pode ser ligado através de comunicação 4G para se controlarem mutuamente, tornando-os fáceis de utilizar.

Apresentação do produto

Dimensões de contorno

Guia de seleção do controlador de E/S remota

ModeloTIPO DE CONTROLO REMOTO I/OMétodo de comunicaçãoFonte de alimentação Gama de tensõesDimensões
(C × L × A)

4CH-IO-RS232/485

2 AI 4 DI 4 DO Controlador remoto de E/SRS232/485Terminal de parafusoDC 9~24V121*72*34mm

4CH-IO-ETH

2 AI 4 DI 4 DO Controlador remoto de E/SEthernetTerminal de parafusoDC 9~24V121*72*34mm

8CH-IO-ETH

8 AI 8 DI 8 DO Controlador remoto de E/SEthernetTerminal de parafuso + porta de alimentação DC 5.5DC 9~24V197*92*25mm

8CH-IO-WE

8 AI 8 DI 8 DO Controlador remoto de E/SWIFITerminal de parafusoDC 9~24V197*92*25mm

8CH-IO-LTE

8 AI 8 DI 8 DO Controlador remoto de E/S4GTerminal de parafuso + porta de alimentação DC 5.5DC 9~24V197*92*25mm

 

External interface

Size:

L x W x H =9.2cm×19.7cm×2.5cm

Software

Network protocol

Modbus TCP/ MQTT/JSON/ HTTP

RS485 protocol

Modbus RTU

Serial port parameter

 

Baud Rate

115200bps

Parity bit

Parity checking

Data bit

7, 8 bits

Stop bit

1 bit

AI Input Format

Current: 4~20mA, 0~20mA”, Voltage: 0~5V, 0~10V, “Resistor: 0~10K, temperature/humidity sensor, 12-bit accuracy

Power Consumption

4G dial status: 60mA@12V

Communication

Transmission rate

LTE:Max 10Mbps(down)/Max 5 Mbps(up)

GPRS:85.6Kbps(down)/Max85.6Kbps(up)

Support band

B1/B3/B5/B8@FDD LTE

B34/B38/B39/B40/B41@TDD-LTE

B3/B8@GSM

SIM

Voltage: 3V, 1.8V; Size: large card (small card can be purchased to use)

Antenna interface

50Ω/SMA glue stick antenna or suction cup antenna is optional

Environment

Operating temperature

-40~85℃

Storage temperature

-45~165℃

Humidity range

5~95% relative

The 8CH-IO-LTE is a rugged edge node for consolidation of analog and digital signals over RS485 and cellular networks. To prevent remote lockups, we added a dedicated hardware watchdog circuit that guarantees the CAT1 cellular module is always connected and always on. It converts Modbus TCP to RTU protocol seamlessly and allows monitoring of 8x DI, 8x AI and controlling of 8x relay outputs simultaneously without any extra PLC hardware.

Q1: What happens to the relay outputs if the 4G LTE connection drops?

A. Our gateways have configurable Failsafe States. You can set the relay (DO) to remember its last position or automatically go to a predefined safe state (like shutting down a pump) when the cellular network is lost. Meanwhile, the built-in hardware watchdog will continue to attempt to reconnect in the background until the link is restored.

Q2: Can the gateway execute local control logic without relying on cloud commands?

A: Yes. The 8CH-IO-LTE is not just a passive pass-through node; it supports Local Linkage Rules (Edge Logic). You can set up conditions directly on the device—for example, “If AI channel 1 detects high water level, instantly close DO relay 1 to start the pump.” This edge-level control prevents potential disasters caused by network latency.

Q3: Can I customize the JSON payload format when publishing sensor data to an MQTT broker?

A: Definitely. We know that different IoT platforms (AWS IoT, Azure, ThingsBoard) have strict payload requirements. You can completely customize the MQTT topics and the JSON data structure in our configuration interface. If you have legacy SCADA software that does not support MQTT, you can still integrate it using our [Industrial Serial Device Servers & Virtual COM software].

Q4: Can this cellular I/O controller completely replace a local PLC?

A: It depends on your application. For distributed pumping stations, weather monitoring, or remote telemetry where you only need simple threshold-based switching and data logging, it can easily replace a micro-PLC, saving you hardware and programming costs. However, for high-speed, millisecond-level motion control, you should keep the PLC and use this gateway simply as an [Industrial Cellular Modem (DTU)] to pass the PLC’s RS485 data to the cloud.

🛠️ Engineering Guides & Pinouts

Practical wiring diagrams, protocol comparisons, and troubleshooting steps for field engineers.

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